Low, Medium & High Voltage Motor Repair and Lifecycle Restoration

AC/DC Motor Repair, Rewinding & Servicing Services

Comprehensive AC/DC motor repair, rewinding, and refurbishment services for industrial electrical drives ensuring reliability, efficiency, and extended service life.

Technician performing AC/DC electric motor rewinding and inspection in industrial workshop
Motor Types AC, DC, LV, MV, HV, Ex, submerged, traction
Service Scope Inspection, rewinding, repair, overhaul
Testing Methods Megger test, vibration analysis, electrical no-load testing
Output Objective Restored electrical and mechanical performance

AC/DC Motor Repair, Rewinding & Electrical Overhaul Services

Fairtex AC/DC Motor Services provide comprehensive repair, rewinding, and maintenance solutions for industrial electric motors used across oil & gas, power generation, mining, manufacturing, and process industries.

Our capability covers low, medium, and high-voltage AC motors, DC motors, Ex motors, submerged motors, traction motors, and specialized industrial drive systems. Each repair is executed using structured inspection, electrical testing, machining, and rewinding processes to restore OEM performance standards.

Typical applications: compressors, pumps, fans, blowers, mixers, conveyors, reactors, traction systems, industrial automation systems, power plants

What this service covers

Motor Inspection & Electrical Testing

Comprehensive diagnostics including visual inspection, insulation resistance (megger testing), vibration analysis, unloaded electrical testing, and sensor/probe verification.

Disassembly & Condition Assessment

Full motor teardown with dimensional measurements, component evaluation, oil sampling (where applicable), and identification of electrical or mechanical failures.

Rewinding Services (Stator & Rotor)

Precision rewinding of stators, rotors, and electric brake systems using OEM-aligned winding techniques to restore electrical performance and efficiency.

Mechanical Repair & Machining

Repair of bearing housings, shafts, motor feet, and structural components through machining, welding, and dimensional restoration processes.

Specialized Motor Repair

Service capability for Ex motors, submerged motors, traction motors, high-temperature motors, and canned motor pumps used in critical applications.

Balancing & Assembly

Dynamic balancing of rotating components followed by precision assembly and alignment to ensure stable operation and reduced vibration.

Final Testing & Quality Assurance

Electrical and mechanical validation including insulation testing, vibration measurement, and functional load checks before recommissioning.

Key Takeaways

  • Supports AC, DC, LV, MV, and HV industrial motors
  • Full rewinding, machining, and structural repair capability
  • Comprehensive electrical and mechanical diagnostic testing
  • OEM-aligned restoration for industrial reliability and uptime
Equipment

Instruments and systems used for this service.

Electrical repair equipment
Motor Winding Machine
Used for precision stator and rotor rewinding in AC and DC motors.
Electrical diagnostic tool
Megger Insulation Tester
Measures insulation resistance to detect electrical degradation in motor windings.
Condition monitoring equipment
Vibration Analysis System
Detects imbalance, misalignment, and bearing issues in rotating motors.
Rotating equipment calibration system
Dynamic Balancing Machine
Ensures rotor stability and vibration reduction after repair or rewinding.
Standards

Codes and standards this service conforms to.

Standard covering performance, testing, and classification of electrical rotating machines.
IEC 60034
Rotating Electrical Machines
Standard for testing insulation resistance of rotating machinery windings.
IEEE 43
Electrical Insulation Systems
Framework for lifecycle reliability and maintenance optimization of industrial equipment.
ISO 55000
Asset Integrity Management
Deliverables

What you receive.

Motor Inspection & Diagnostic Report

Detailed assessment of electrical and mechanical motor condition.

Rewinding & Repair Documentation

Record of winding, machining, and restoration activities performed.

Electrical Test Report

Results of insulation, vibration, and no-load performance testing.

Commissioning & Performance Report

Final verification of motor operational readiness and performance restoration.

Have a Scope?

Let’s get it scoped and quoted.

Our team will review your scope and return a proposal.

Request a Quote Talk to an Engineer