Functional Safety, Overpressure Protection & Process Safety Systems

HIPPS (High Integrity Pressure Protection System) Packages

Fairtex provides HIPPS packages engineered to protect pipelines, process facilities, pressure vessels, and production systems from overpressure conditions. Our solutions integrate safety instrumented functions, pressure sensing devices, logic solvers, and shutdown valves to provide rapid, reliable pressure isolation while supporting operational safety, asset integrity, and regulatory compliance.

High Integrity Pressure Protection System (HIPPS) package with pressure transmitters, logic solver, and shutdown valves installed in a process facility.
Package Type HIPPS Package
Primary Function Overpressure Protection
Safety Application Safety Instrumented Function
Deployment Onshore & Offshore

HIPPS Packages for Critical Overpressure Protection and Functional Safety

Overpressure events can result in equipment damage, production interruptions, environmental incidents, and significant safety risks. Fairtex provides High Integrity Pressure Protection System (HIPPS) packages designed to prevent process pressures from exceeding allowable design limits by rapidly isolating the pressure source before unsafe conditions develop.

Our HIPPS solutions integrate pressure sensing devices, certified logic solvers, emergency shutdown valves, instrumentation, and safety control architecture into a complete protection package. Through our engineering, procurement, integration, testing, and commissioning support capabilities, we deliver systems that support facility safety objectives while reducing dependence on conventional pressure relief infrastructure where appropriate.

Typical applications: gas processing plants, oil production facilities, offshore platforms, FPSOs, pipeline systems, compressor stations, custody transfer stations, process plants, pressure reduction systems, and high-pressure hydrocarbon installations.

What this service covers

HIPPS Engineering & Functional Safety Design

Development of HIPPS solutions based on process hazard assessments, pressure protection requirements, risk reduction targets, and Safety Integrity Level (SIL) objectives. Fairtex supports system architecture development, cause-and-effect design, instrument selection, and functional safety verification activities.

Pressure Detection, Logic Solvers & Shutdown Systems

Integration of redundant pressure transmitters, certified logic solvers, emergency shutdown valves, actuators, partial-stroke testing systems, and associated instrumentation required to detect abnormal pressure conditions and initiate rapid process isolation.

Testing, Validation & Lifecycle Support

Comprehensive FAT, loop testing, proof testing support, functional verification, commissioning assistance, and documentation management. Our delivery approach supports long-term reliability, maintainability, and compliance with functional safety management requirements throughout the asset lifecycle.

Key Takeaways

  • Provides rapid isolation during overpressure events.
  • Supports functional safety and asset integrity objectives.
  • Integrates SIL-rated instrumentation, logic solvers, and shutdown valves.
  • Suitable for high-pressure oil, gas, and process facilities.
Equipment

Instruments and systems used for this service.

Safety Instrumentation
SIL-Rated Pressure Transmitter
Detects process pressure and initiates protective actions when limits are exceeded.
Safety Control System
Safety Logic Solver
Processes safety signals and executes shutdown logic functions.
Final Control Element
Emergency Shutdown Valve
Rapidly isolates process flow during overpressure events.
Valve Diagnostic Equipment
Partial Stroke Testing System
Verifies valve functionality without interrupting production operations.
Standards

Codes and standards this service conforms to.

International standard governing safety instrumented systems throughout the lifecycle of industrial process facilities.
IEC 61511
Functional Safety – Safety Instrumented Systems for the Process Industry Sector
Framework for the design and management of electrical, electronic, and programmable electronic safety-related systems.
IEC 61508
Functional Safety of Electrical/Electronic/Programmable Electronic Systems
Requirements for quality management throughout engineering, integration, testing, and project execution.
ISO 9001
Quality Management Systems
Deliverables

What you receive.

HIPPS Engineering Package

Cause-and-effect diagrams, SIL verification documentation, safety requirements specifications, and design deliverables.

Factory Acceptance Test Report

Verification of shutdown logic, instrumentation functionality, and package performance.

Functional Safety Documentation

Validation records, proof test procedures, safety calculations, and lifecycle management documents.

Operations & Maintenance Manual

Procedures for testing, operation, inspection, maintenance, and proof-testing activities.

Have a Scope?

Let’s get it scoped and quoted.

Our team will review your scope and return a proposal.

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