Online Valve Diagnostics & Performance Testing

Online Valve Testing Solution

Fairtex provides online valve testing solutions for critical process and shutdown valves, enabling performance diagnostics during live operations. The service includes Partial Stroke Testing, Full Stroke Testing, Solenoid Operated Valve Testing, and valve diagnostic monitoring designed to support reliability, maintenance planning, and operational continuity.

Online valve diagnostic testing interface connected to automated shutdown valve system
Testing Scope PST, FST, and SOV testing
Primary Function Online valve diagnostics and shutdown verification
Operational Benefit Testing during live facility operation
Application Coverage Critical shutdown and process valve systems

Online valve testing and diagnostics for critical process systems

Fairtex provides online valve testing solutions designed to evaluate the performance and operational condition of critical valves while facilities remain in operation. The solution enables end-users to collect performance data, compare operational behavior against reference conditions, and identify maintenance requirements without unnecessary production interruption.

Our online valve testing solutions support shutdown integrity management, predictive maintenance planning, and process reliability improvement for oil and gas, energy, petrochemical, and industrial facilities. Fairtex integrates testing and diagnostic capabilities into existing control and safety architectures to provide operational visibility and lifecycle support for critical valve systems.

Typical applications: emergency shutdown valves, safety instrumented systems, process isolation valves, pipeline shutdown systems, control valves, actuator diagnostics, and critical valve performance monitoring.

What this service covers

Partial Stroke Testing (PST)

Fairtex provides Partial Stroke Testing solutions that allow shutdown valves to be tested during live operation without fully interrupting the process. PST helps verify valve movement capability, actuator responsiveness, and shutdown readiness while minimizing operational disruption.

Full Stroke Testing (FST) and solenoid valve testing

We support Full Stroke Testing and Solenoid Operated Valve (SOV) testing to assess complete valve functionality, actuator performance, and shutdown sequence reliability. These tests help identify operational degradation and confirm safety system responsiveness.

Valve diagnostics and performance monitoring

Fairtex integrates valve diagnostic controllers and online monitoring systems that capture operational data during facility uptime. The collected data supports maintenance planning, spare part forecasting, failure trend analysis, and optimized procurement scheduling.

Key Takeaways

  • Enables valve diagnostics while facilities remain operational.
  • Supports PST, FST, and SOV testing for critical shutdown valves.
  • Provides performance data for predictive maintenance and planning.
  • Helps reduce downtime exposure through condition-based maintenance insights.
Equipment

Instruments and systems used for this service.

Valve testing platform
Partial Stroke Testing System
Supports controlled partial movement testing of shutdown valves during live process operation.
Diagnostic monitoring system
Valve Diagnostic Controller
Provides intelligent monitoring and analysis of valve performance and operational condition.
Safety valve testing equipment
Solenoid Operated Valve Test System
Used to verify operational integrity and response functionality of solenoid-operated valve systems.
Operational data acquisition system
Online Monitoring Interface
Captures operational data for trend analysis, maintenance planning, and shutdown system verification.
Standards

Codes and standards this service conforms to.

Functional safety requirements for testing and verification of safety instrumented systems and shutdown devices.
IEC 61511
Functional Safety – Safety Instrumented Systems for the Process Industry Sector
Requirements for industrial-process control valve testing, diagnostics, and performance verification.
IEC 60534
Industrial-Process Control Valves
Guidelines for inspection, testing, and reliability management of pressure-relieving and shutdown devices.
API RP 576
Inspection of Pressure-Relieving Devices
Deliverables

What you receive.

Valve Testing Procedure

Documentation covering PST, FST, and SOV testing methodology, operational controls, and testing sequence.

Diagnostic and Monitoring Records

Operational data logs, valve performance trends, actuator response analysis, and condition monitoring reports.

Testing and Verification Report

Results of online valve testing activities including functional verification, observations, and operational findings.

Maintenance Recommendation Report

Recommendations for maintenance planning, spare part replacement, and operational optimization based on diagnostic findings.

Have a Scope?

Let’s get it scoped and quoted.

Our team will review your scope and return a proposal.

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