Live-line welding and pipeline intervention services

Online Welding

Fairtex provides online welding and live-line intervention services including hot tapping, line stopping, in-service welding and emergency pipeline bypass solutions for operational hydrocarbon systems.

Pipeline intervention specialists performing online welding and hot tapping operations on live hydrocarbon lines
Service Scope Online welding and pipeline intervention
Core Activities Hot tapping, line stopping and live-line welding
Pressure Capability Systems up to 5000 PSI
Operational Coverage Onshore, offshore and subsea pipelines

Online welding and live-line pipeline intervention services

Fairtex Group provides online welding and live-line intervention services supporting safe modification, maintenance and integrity management of operational pipeline systems. Our capabilities include hot tapping, line stopping and in-service welding solutions designed to minimize production interruptions while maintaining pipeline integrity and operational continuity.

Working across offshore and onshore hydrocarbon systems, Fairtex delivers turnkey intervention solutions combining engineering, fabrication, specialist welding and field execution support for pipelines carrying gas, petroleum products, steam, water and chemical products.

Typical applications: hot tapping, line stopping, emergency bypass systems, subsea hot taps, valve installation, in-service welding and operational pipeline modifications.

What this service covers

Hot tapping and live-line welding

Fairtex performs hot tapping and online welding operations on live hydrocarbon lines using qualified welding procedures and engineered intervention methodologies. Our services support modifications and tie-ins without interrupting operational flow conditions.

Line stopping and isolation services

Our line stopping solutions provide temporary isolation of operational piping systems for maintenance, repairs, valve replacements and pipeline alterations where permanent isolation points are unavailable. Services include pipe plugging, bypass systems and pipe freezing solutions.

Engineering, fabrication and emergency intervention support

Fairtex provides project engineering, fabrication and specialist welding support for intervention projects including emergency response pipeline bypassing, structural fabrication and installation services for complex piping modifications and operational integrity management.

Key Takeaways

  • Online welding and hot tapping services for operational pipelines.
  • Line stopping and temporary isolation solutions for maintenance activities.
  • Subsea and topside intervention capability for hydrocarbon systems.
  • ASME-compliant welding and engineered pipeline modification support.
Equipment

Instruments and systems used for this service.

Pipeline intervention equipment
Hot Tapping Machine
Used for creating live connections on operational piping systems without shutdown.
Isolation equipment
Line Stopping Equipment
Used for temporary isolation and controlled shutdown of live pipeline systems.
Welding equipment
In-Service Welding System
Used for qualified welding on operational hydrocarbon pipelines.
Pipeline service equipment
Pipeline Bypass And Pressure Control Tools
Used for emergency bypass installation and pressure control operations.
Standards

Codes and standards this service conforms to.

Provides requirements for in-service welding on operational pipeline systems.
API 1104
Welding of Pipelines and Related Facilities
Provides requirements for process piping systems and piping modifications.
ASME B31.3
Process Piping
Provides guidance for pressure piping systems and operational safety compliance.
ASME PCC-2
Repair of Pressure Equipment and Piping
Deliverables

What you receive.

Engineering And Intervention Procedures

Hot tap procedures, welding specifications and line stop execution documentation.

Fabrication And Welding Records

Fabrication documentation, welder qualifications and welding inspection reports.

Testing And Operational Verification Reports

Pressure testing records, operational verification and intervention performance reports.

QA/QC And Project Completion Documentation

Quality assurance documentation, system restoration reports and project closeout records.

Have a Scope?

Let’s get it scoped and quoted.

Our team will review your scope and return a proposal.

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