Crude Oil Heating, Production Processing & Flow Assurance Systems

Onshore Crude Heater Units & Offshore Production Heaters

Fairtex designs, procures, fabricates, and integrates onshore crude heater units and offshore production heater packages for oil and gas processing facilities. Our systems support crude oil conditioning, viscosity reduction, water separation, emulsion treatment, flow assurance, and production optimization while improving process efficiency and operational reliability.

Skid-mounted crude oil heater unit and offshore production heating system operating within an oil and gas processing facility.
Package Type Crude Heater & Production Heater Package
Applications Crude Conditioning & Production Processing
Configuration Skid Mounted & Modular
Deployment Onshore & Offshore

Onshore Crude Heater Units & Offshore Production Heaters for Efficient Hydrocarbon Processing

Production fluids often require controlled heating to improve separation efficiency, reduce viscosity, enhance flow characteristics, and support downstream processing operations. Fairtex provides custom-engineered crude heater units and offshore production heater packages designed to optimize fluid conditioning and maintain operational continuity across oil and gas production facilities.

Our heating packages are engineered to meet specific process requirements and can be integrated into production systems, early production facilities, flow stations, offshore platforms, FPSOs, and terminal operations. Through our engineering, procurement, fabrication, testing, and commissioning support capabilities, we deliver complete heating solutions that align with field conditions and production objectives.

Typical applications: flow stations, gathering facilities, early production facilities, offshore production platforms, FPSOs, crude export terminals, tank farms, heater treater installations, production separation systems, and heavy crude operations.

What this service covers

Crude Oil Heating & Conditioning Systems

Design and integration of crude oil heater units used to increase fluid temperature, reduce viscosity, improve pumpability, and support efficient transportation and processing. These systems help operators manage challenging crude properties while maintaining production performance.

Production Heaters & Heater Treaters

Provision of indirect fired heaters, production heaters, and heater treater systems used to enhance oil-water separation, emulsion breaking, dehydration processes, and crude stabilization activities. Packages are configured to match production rates, fluid compositions, and operating conditions.

Controls, Safety Systems & Package Integration

Integration of burners, fuel gas systems, instrumentation, temperature controls, pressure monitoring devices, safety shutdown systems, and automation platforms. Fairtex provides complete package engineering, fabrication oversight, FAT, commissioning support, and lifecycle technical documentation.

Key Takeaways

  • Improves crude oil flow characteristics and processing efficiency.
  • Supports emulsion treatment, dehydration, and production separation activities.
  • Enhances flow assurance and operational reliability.
  • Designed for onshore facilities, offshore platforms, FPSOs, and production systems.
Equipment

Instruments and systems used for this service.

Process Heating Equipment
Indirect Fired Heater
Provides controlled heating of crude oil and production fluids using indirect heating methods.
Production Processing Equipment
Heater Treater Vessel
Supports crude oil dehydration and oil-water separation processes.
Combustion Control Equipment
Burner Management System
Supplies fuel gas and combustion control for heating operations.
Automation & Control System
PLC-Based Control System
Monitors temperature, pressure, and safety parameters for reliable operation.
Standards

Codes and standards this service conforms to.

Recommended practices for fired heaters used in petroleum refining and production facilities.
API 560
Fired Heaters for General Refinery Service
Requirements for pressure vessel design and fabrication associated with heater packages.
ASME Section VIII Div. 1
Pressure Vessel Construction
Quality management requirements governing engineering, fabrication, inspection, and project execution.
ISO 9001
Quality Management Systems
Deliverables

What you receive.

Engineering Design Package

Thermal calculations, PFDs, P&IDs, datasheets, layouts, and control documentation.

Factory Acceptance Test Report

Verification of heater performance, controls, safety systems, and operational readiness.

QA/QC Documentation Dossier

Inspection reports, material certificates, welding records, and testing documentation.

Operations & Maintenance Manual

Guidance covering operation, inspection, maintenance, troubleshooting, and safety procedures.

Have a Scope?

Let’s get it scoped and quoted.

Our team will review your scope and return a proposal.

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