Alloy Verification & Material Compliance Testing

Positive Material Identification (PMI) Services

Portable PMI testing using XRF and OES technologies for alloy verification, material traceability, and refinery safety compliance.

Technician performing PMI alloy verification using portable XRF analyzer on industrial piping
XRF and Optical Emission Spectroscopy (OES)
Stainless steel, duplex, nickel alloys, carbon steels
On-site and laboratory testing
Pipes, welds, valves, flanges, bolts, cladding

Positive Material Identification (PMI) Services for Alloy Verification & Compliance

Fairtex delivers Positive Material Identification (PMI) services for offshore, refinery, petrochemical, power generation, and industrial facilities using advanced XRF and Optical Emission Spectroscopy (OES) technologies. The service is designed to verify alloy composition, confirm material traceability, and prevent material mix-ups that can compromise asset integrity and operational safety.

Our PMI services support both laboratory and on-site inspection activities, enabling rapid non-destructive alloy verification directly at the work location. Fairtex deploys portable analyzers and experienced inspection personnel to perform material verification during fabrication, shutdowns, maintenance campaigns, commissioning, and in-service inspection programs.

Typical applications: piping systems, welds, valves, flanges, pressure vessels, bolts, structural steel, cladding materials, refinery process lines, offshore topside systems

What this service covers

XRF Positive Material Identification

Fairtex utilizes portable X-Ray Fluorescence (XRF) analyzers for rapid alloy verification and material sorting. XRF technology provides fast, non-destructive elemental analysis for stainless steels, nickel alloys, duplex materials, and other high-alloy metals directly in the field.

OES Alloy Verification & Carbon Analysis

Optical Emission Spectroscopy (OES) systems, including SPECTROTEST technology, are deployed where accurate carbon measurement and low-alloy differentiation are required. OES testing is particularly effective for distinguishing low-carbon and high-carbon stainless steels and verifying critical alloy grades.

Refinery & Process Safety Compliance

PMI inspection supports compliance with API RP 578 requirements intended to prevent material mix-ups in refinery and process environments. Verification activities reduce the risk of component failure caused by incorrect alloy installation or undocumented substitutions.

In-Service & Shutdown Material Verification

Fairtex performs PMI testing during plant operation, shutdowns, fabrication activities, and maintenance interventions. Portable lightweight analyzers enable inspection access in elevated pipe racks, offshore installations, and confined operational environments.

Reporting & Traceability Documentation

Inspection data, alloy identification, and verification certificates are generated rapidly using digital reporting systems. This supports QA/QC traceability, procurement verification, and maintenance documentation requirements.

Key Takeaways

  • Portable XRF and OES PMI testing for field and laboratory applications
  • Verification of stainless steels, alloy materials, and weld compositions
  • Supports API RP 578 refinery and process safety compliance
  • Fast reporting and digital certification for QA/QC traceability
Equipment

Instruments and systems used for this service.

PMI Inspection Equipment
Portable XRF Analyzer
Used for rapid non-destructive alloy identification and elemental analysis in field environments.
Optical Emission Spectroscopy System
SPECTROTEST OES Analyzer
Provides accurate carbon measurement and alloy verification for stainless steels and low-alloy materials.
Inspection Data Management
Digital PMI Reporting System
Supports fast generation of alloy verification reports and QA/QC certification records.
Standards

Codes and standards this service conforms to.

Recommended practice for material verification programs in refinery and petrochemical industries
API RP 578
Material Verification Program for New and Existing Alloy Piping Systems
Qualification requirements for non-destructive testing personnel
ISO 9712
Non-destructive testing — Qualification and certification of personnel
Standard guide for positive material identification of metallic alloys
ASTM E1476
Standard Guide for Metals Identification, Grade Verification, and Sorting
Deliverables

What you receive.

PMI Inspection Report

Detailed alloy analysis and material verification documentation.

Material Compliance Certificate

Certification confirming conformity with specified alloy requirements.

Digital Elemental Analysis Records

Electronic records of elemental composition and test results.

Non-Conformance Report

Documentation identifying material deviations or alloy mismatches where detected.

Have a Scope?

Let’s get it scoped and quoted.

Our team will review your scope and return a proposal.

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