Power Plant and Substation Commissioning, Operation & Maintenance Services
Fairtex Group, in partnership with EGYPTROL, delivers specialized commissioning, operation, and maintenance services for power generation plants and high-voltage transmission substations. Our capability covers thermal power plants, simple cycle plants, combined cycle plants, and electrical substations up to 500kV (GIS and AIS systems).
We provide structured commissioning execution for complex energy infrastructure, integrating mechanical, electrical, instrumentation, and control systems to ensure safe startup, system reliability, and operational readiness. Our teams execute end-to-end commissioning activities including testing, validation, and lifecycle maintenance support.
Typical applications: power generation plants, gas turbine facilities, steam turbine systems, combined cycle plants, transmission substations, industrial power networks, and utility infrastructure systems.
What this service covers
Power Plant Commissioning Services
Fairtex Group provides commissioning for gas and steam turbine systems, boiler and HRSG systems, water treatment plants, and balance of plant systems. Activities include mechanical and electrical inspection, pre-commissioning, hydro and pneumatic testing, flushing, blowout procedures, and rotating equipment alignment for pumps and fans.
Electrical, Control and Instrumentation Commissioning
We deliver full commissioning of electrical and control systems including wiring continuity checks, grounding verification, loop checking, instrument calibration, protection relay testing, and validation of DCS, SCADA, and PLC systems for integrated plant control and automation.
Substation Commissioning up to 500kV (GIS & AIS)
Our substation commissioning services cover high-voltage GIS and AIS systems up to 500kV. This includes circuit breaker testing (timing, contact resistance, travel distance), transformer testing (insulation resistance, ratio, vector group, tan delta, oil analysis), capacitor banks, shunt reactors, CTs, PTs, RMUs, and auxiliary systems.
Protection, Control and System Integration Testing
Fairtex Group performs relay and protection system testing, interlocking validation, sequence of events analysis, and system integration checks. We ensure full operational coordination between electrical protection systems and plant control logic.
Testing, Calibration and Instrument Verification
We provide comprehensive testing and calibration services for power systems including MV/LV switchgear, UPS systems, battery systems, temperature and pressure instruments, control valves, and safety relief valves. Our calibration capability ensures accuracy, compliance, and operational reliability.
Operational Support and Maintenance Services
Beyond commissioning, Fairtex supports ongoing operation and maintenance of power infrastructure, ensuring long-term reliability of turbines, substations, electrical systems, and instrumentation assets through structured maintenance programs.
Key Takeaways
- Full lifecycle commissioning for power plants and HV substations up to 500kV
- Turbine, boiler, HRSG and balance of plant commissioning expertise
- Integrated electrical, instrumentation and control system validation
- Testing, calibration and long-term power infrastructure maintenance support