Pipeline Cleaning, Testing, Drying & Startup Readiness Services

Process & Pipeline Pre-Commissioning Services

Engineered pre-commissioning solutions ensuring clean, dry, and integrity-verified pipelines ready for safe first-time startup.

Pipeline pre-commissioning operations including cleaning, drying, and hydrotesting of oil and gas pipeline system
Service Type Pipeline and process pre-commissioning
Core Activities Cleaning, testing, drying, inerting
Systems Covered Pipelines, umbilicals, FPSOs, LNG, process facilities
Key Outcome Safe and leak-free first-time startup

Process & Pipeline Pre-Commissioning Services

Fairtex provides integrated process and pipeline pre-commissioning services for onshore, offshore, and subsea assets including pipelines, risers, flowlines, umbilicals, FPSOs, LNG facilities, and petrochemical systems. Our services ensure systems are fully cleaned, tested, and conditioned for safe first-time startup.

The objective of pre-commissioning is to eliminate debris, control corrosion risk, verify mechanical integrity, and ensure product purity before operational handover. Fairtex delivers engineered solutions that reduce startup delays, minimize failure risk, and improve long-term asset performance.

Typical applications: oil & gas pipelines, LNG terminals, FPSOs, refineries, gas processing plants, petrochemical facilities, subsea flowlines and umbilicals

What this service covers

Pipeline Cleaning, Flooding & Gauging

Initial pipeline conditioning using controlled flooding, debris removal, gauging operations, and filtration to ensure internal cleanliness before testing and commissioning.

Hydrostatic Testing & Leak Verification

Pressure testing of pipelines and systems to confirm mechanical integrity and detect leaks prior to startup and product introduction.

Dewatering & Drying Services

Removal of residual water using air drying, nitrogen drying, or vacuum drying techniques to prevent corrosion and hydrate formation.

Nitrogen Inerting & Purging

Controlled nitrogen displacement and inerting to ensure safe environments for gas systems and eliminate explosion risks during startup.

Chemical Cleaning & Conditioning

Use of engineered chemical solutions to remove contaminants, control corrosion, and prepare internal surfaces for service conditions.

Umbilical & Fiber Optic Testing

Verification and testing of subsea umbilicals, control lines, and fiber optic systems for operational readiness and integrity assurance.

Process System Pre-Commissioning

Cleaning, flushing, and conditioning of process equipment including lube oil systems, pipelines, and auxiliary equipment for safe operational startup.

Key Takeaways

  • Ensures clean, dry, and tested pipelines before startup
  • Reduces corrosion risk and hydrate formation in gas systems
  • Supports offshore, subsea, LNG, and refinery infrastructure
  • Improves operational reliability and first-time startup success
Equipment

Instruments and systems used for this service.

Pipeline cleaning equipment
Pigging Systems & Cleaning Pigs
Used for debris removal, gauging, and internal pipeline cleaning operations.
Testing equipment
Hydrotest Pumps & Pressure Systems
Used for hydrostatic pressure testing and leak verification.
Inerting systems
Nitrogen Generation & Purging Units
Used for drying, purging, and inerting pipeline systems safely.
Drying equipment
Vacuum Drying Systems
Used to remove residual moisture from pipelines and process systems.
Standards

Codes and standards this service conforms to.

Guidelines for pipeline commissioning, testing, and integrity verification.
API RP 1110
Pipeline Pre-Commissioning Practices
Framework for managing pipeline integrity across lifecycle stages.
API 1160
Pipeline Integrity Management Systems
Standard for gas transmission and distribution pipeline systems.
ASME B31.8
Pressure Testing of Pipelines
Deliverables

What you receive.

Pre-Commissioning Execution Report

Full documentation of cleaning, testing, and drying activities performed.

Hydrotest & Leak Test Report

Verified pressure testing results confirming pipeline integrity.

Drying & Inerting Certification

Confirmation of moisture removal and safe inert conditions.

System Readiness Handover Dossier

Final documentation package confirming readiness for commissioning.

Have a Scope?

Let’s get it scoped and quoted.

Our team will review your scope and return a proposal.

Request a Quote Talk to an Engineer