Production Testing, Flowback & Well Evaluation Systems

Well Test Separator Packages

Fairtex designs, supplies, and integrates well test separator packages for exploration, appraisal, development, and production well operations. These skid-mounted systems provide reliable separation of oil, gas, and water streams during well testing, flowback, and production evaluation activities while supporting operational safety, measurement accuracy, and production optimization objectives.

Skid-mounted well test separator package used for oil, gas, and water separation during production testing operations.
Package Type Well Test Separator Package
Configuration Two-Phase or Three-Phase
Application Production Testing & Flowback
Installation Onshore & Offshore

Well Test Separator Packages for Production Testing and Flowback Operations

Accurate well testing is essential for evaluating reservoir performance, determining production potential, and supporting field development decisions. Fairtex provides custom-engineered well test separator packages designed to safely separate, measure, and monitor hydrocarbon and produced water streams during production testing and flowback operations.

Our separator packages are engineered for demanding oilfield environments and can be configured as two-phase or three-phase systems depending on operational requirements. Leveraging our engineering, procurement, fabrication, and integration capabilities, we deliver complete testing solutions that support reliable data acquisition, operational safety, and production optimization.

Typical applications: exploration wells, appraisal wells, production testing, extended well tests, flowback operations, early production facilities, offshore platforms, FPSOs, production facilities, and field development projects.

What this service covers

Two-Phase & Three-Phase Separator Packages

Design and integration of separator systems capable of efficiently separating oil, gas, and water streams under varying pressure and flow conditions. Packages are configured to meet project-specific production rates, operating pressures, and measurement requirements.

Measurement & Instrumentation Systems

Integration of flow measurement devices, pressure instrumentation, level controls, temperature monitoring systems, analyzers, and control panels required for accurate production monitoring and reporting. These systems support production accounting, well evaluation, and operational decision-making.

Pressure Control & Operational Safety Systems

Incorporation of relief systems, emergency shutdown functions, pressure control devices, flare interfaces, and process safety instrumentation to support safe and reliable testing operations. Fairtex packages are designed to align with project safety requirements and operational integrity objectives.

Key Takeaways

  • Custom-engineered two-phase and three-phase well test separator packages.
  • Supports production testing, flowback, and reservoir evaluation activities.
  • Integrated instrumentation, measurement, and process control systems.
  • Designed for onshore, offshore, and mobile deployment applications.
Equipment

Instruments and systems used for this service.

Process Vessel
Three-Phase Test Separator
Pressure vessel designed to separate oil, gas, and water streams during testing operations.
Instrumentation Equipment
Flow Measurement System
Measures production flow rates and process conditions for operational reporting.
Control System
PLC Control Panel
Provides automated monitoring and operational control of separator functions.
Safety Equipment
Pressure Safety System
Protects the system through pressure relief and emergency shutdown functionality.
Standards

Codes and standards this service conforms to.

Requirements for the design and fabrication of pressure vessels used in process applications.
ASME Section VIII Div. 1
Pressure Vessel Construction
Guidelines for process piping design, fabrication, inspection, and testing.
ASME B31.3
Process Piping
Requirements for quality management throughout engineering, fabrication, and testing activities.
ISO 9001
Quality Management Systems
Deliverables

What you receive.

Engineering Design Package

Process calculations, GA drawings, P&IDs, datasheets, and instrumentation documentation.

Factory Acceptance Test Report

Verification of package functionality, controls, and operational readiness.

Quality Documentation Dossier

Inspection records, material certificates, welding documentation, and QA/QC reports.

Operations & Maintenance Manual

Comprehensive guidance for safe operation, inspection, and maintenance.

Have a Scope?

Let’s get it scoped and quoted.

Our team will review your scope and return a proposal.

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